The U.S. Tanker's helmet is on p226. More on the Swiss Leplattenier helmet, too. Several of the pics and drawings are used in Brassey's books on the British and German Armies and in Weapons of the Trench War.
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Hi James had a feeling I'd seen it before but couldnt find the thread.. oh well at least its a better copy maybe its even from the same source , I found it whilst seaching for Miris the manufacturer Tanker mentioned as supplying the armour for the FTs.... also found this which may be of interest.....
Indeed it is. Have you noticed that the text says that included amongst the bullets tested on the helmet was "the Mauser bullet reversed"?
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Hi James I had noticed the reversed bullet, although what suprised me most was the resistance of what appears to be a very thin steel at point blank range.... even given the deformation if this was used as body armour with a suitable backing I think it would work very well without being cumbersome... I Think that this Miris steel is actually Hadfield manganese steel produced under license, from what I can gather there were two main manganese alloy steels these tests may show both types....
Apropos of nothing in particular, but the manganese steel as used in the British helmets (at least the version used by the Australian military WW2 and immediately after) was non-magnetic. That was a very handy property when using a compass but one completely negated if the helmet had a rim band of some other (magnetic) steel. None of those in Australian service had that band as far as I know (which is not saying much). I imagine the WW1 helmets were the same.
I didn't see anything about that that in a very brief skim of the book but the non-magnetic properties were impressed upon us when we were issued the things (only school cadets but our instructors were PMF and the training absolutely 'by the book' - or PAM). Possibly of some relevance to collectors in detecting cheap fakes.
The other property of manganese steel, at least over about 8% Mn, is its extreme work hardening property. You can bend a bar of Mn steel easily with your bare hands but you'll never be able to straighten the bar. Using Mn steel means you can stamp a helmet out of Mn steel and get close to the properties of armour steel without having to heat treat it.
Mn steel is still used a lot in the mining industry for the teeth of excavators and similar - they harden the more work the steel does.
negated if the helmet had a rim band of some other (magnetic) steel. None of those in Australian service had that band as far as I know (which is not saying much). I imagine the WW1 helmets were the same.
Didn't know that about manganese steel. Interesting. The first Brodie helmets issued had a raw edge, but after it was noted that it tended to cause accidental injuries a rim of, I think, mild steel was added.
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"Sometimes things that are not true are included in Wikipedia. While at first glance that may appear like a very great problem for Wikipedia, in reality is it not. In fact, it's a good thing." - Wikipedia.
negated if the helmet had a rim band of some other (magnetic) steel. None of those in Australian service had that band as far as I know (which is not saying much). I imagine the WW1 helmets were the same.
Didn't know that about manganese steel. Interesting. The first Brodie helmets issued had a raw edge, but after it was noted that it tended to cause accidental injuries a rim of, I think, mild steel was added.
Just to be clear - the magnetic steel 'rim guard' (for want of a better name) would not make the whole helmet suddenly magnetic - just that it might as well have as far as effect on a compass being used by the wearer would be concerned.
We mostly wore camouflage netting over our helmets so minor scrapes and abrasions were not an issue. That style of helmet could make a pretty fair 'frisbee' if propelled by a nearby shell-burst I would think - but edge blunting would be no amelioration for consequent injury risk at such energy levels.
-- Edited by Rectalgia on Wednesday 13th of January 2010 11:28:32 AM
-- Edited by Rectalgia on Wednesday 13th of January 2010 11:30:47 AM
Currently reading John Glanfield's The Devil's Chariots: The Birth & Secret Battles of the First Tanks and ran across the following that made me think of this thread ...
Page 57 speaking on armored cars circa Nov 1914 ...
"The first cars were plated in a special 8.5mm nickel chrome alloy developed by Beardmore's. It stopped an ordinary German bullet at 10yd, but if the bullet was removed from the cartridge and reinserted point first, only a 10mm plate would resist the reversed round, as the Germans were discovering."
Makes you wonder how the first reversed bullet came about, eh?
Hi Oscar Zulu, Thanks for the Beardmore bit, I found a patent from 1910 for a Nickel-Maganese-Tungsten low carbon alloy steel this seems fairly typical for the date I will post it as part of a thread on Armour Steel.....
Heres a link to an interesting site on Battle Bowlers from this site which has some very intersting before and after pictorial essays.....
Also given is a list of manufacturers and producers..... all the helmets were marked with a code identifying the Maker of the helmet and producer of the steel used....
More on reversed bullets from John Glanfield's The Devil's Chariots: The Birth & Secret Battles of the First Tanks ... it all makes sense now, which I will explain below.
[From page 81]
"[engineer Lucien Legros] learned that the Germans were now reversing the normal rifle bullet to improve penetration. In that position its lead filling first came in to contact with the plate (I'm assuming armored cars) and for a millisecond it welded the nose of the round to the surface, absorbing some of the shock before the hard core punched on through. Legros was asked for a German rifle and ammunition for trials. when he wired Wormwood Scrubs he was assured that he was covering old ground, they had all the results and no test was necessary. However, the RNAS trials data only covered Beardmore's plate and the findings did not hold true for steels of variable hardness from other mills. (Interestingly) The misunderstanding led to a later increase from 8mm to 12mm in the thickness of the landship's flank armour, imposing a severe weight penalty and resultant power loss."
Now, if I understand the ballistics of this method I would argue that the reversed bullet was in effect a crude precurser to today's EFPs (explosively-formed penetrators) much like the EFPs that Iran is supplying to the Shia militias in Iraq today, which is wreeking carnage on our vehicles.
There's some evidence of Nazi roots in developement of EFPs: http://defensetech.org/2007/02/13/nazi-roots-for-iraq-super-bombs/
More on reversed bullets from John Glanfield's The Devil's Chariots: The Birth & Secret Battles of the First Tanks ... it all makes sense now, which I will explain below. ...
Interesting - and the 'surface welding' effect may be the answer - but I remain unconvinced. I recall the 'Finding the fallen' tests involved two shots into a vertical plate. The first, with a conventional round, left a substantial dent, but didn't penetrate. But (practically) all the energy was transferred to the target - it was no glancing blow. The second shot, with the reversed projectile penetrated completely and it was no sub-calibre hole, or at least not noticeably so. (The armour was, I think, 6mm 'replicated' plate - after metallurgical examination of a sample of the original - not 8mm but still ... the difference in non-penetration/penetration was clear.) Somehow that second shot picked up additional energy. That had to occur in the firing chamber and/or barrel (I can't see it happening at the target - momentum is conserved). As commented elsewhere, my bet is on the chamber, additional pressure somehow occurring (the blunt-nosed projectile bearing on the lands of the rifling or compression of the powder charge perhaps).
A theory based on two shots isn't much to go by, admittedly. But then there are the 'laws of physics', conservation of momentum in particular. And other reports. Stepping aside for a moment, I suppose there could be some sort of 'pressure-pump' effect at the momentarily molten or plasticised impact point - but that seems to be getting a little away from 'the known'.
Generally speaking (I come back to it) penetration is very much about velocity. EFP's hit with something like 2,000 m/s velocity. Shaped charges more like 8,000 m/s. A little 75 grain .243 projectile at 1,000 m/s will (reportedly) punch straight through Ferret side armour when a 174 grain .303 at 750 m/s will just bounce off it all day long.
For me it remains a bit of a puzzle.
-- Edited by Rectalgia on Sunday 24th of January 2010 07:57:41 PM
I suggest a look at material re WWII on Armour Piecing Capped projectiles, here the objective is to provide a "soft" deformable cap that conforms to the plate allowing the penetrator core of the AP round to "bite" effectively achieving a "square" impact (ie at 90 degrees) and not richociet or deflect. I SUSPECT that with a reversed bullet the lead core becomes a subcalibire penetrator in effect? Also as the 'flat' rear surface of a bullet lacks the strength of the copper/nickel point that it will deform to "stick" on the plate surface. With such an effect the other speculatve option is that the bullets lead core might immitate a "self forged fragment"???? Thus heat, density & retained velocity on a smaller surface area magnify the penetrative effect.
...With such an effect the other speculatve option is that the bullets lead core might immitate a "self forged fragment"???? Thus heat, density & retained velocity on a smaller surface area magnify the penetrative effect.
Yes, that sounds feasible, thanks for the suggestion. I was reaching/struggling for that concept with the "pressure pump" thought - how to retain penetrative velocity without abrogating 'conservation of momentum'. My frustration with the 'sticky impact avoiding deflection' explanation is that it is superfluous to any description of observed increased penetration for a flat, 90 degree impact (not to mention the absence of penetration by a normal round in comparison). The (pretty much) full-calibre hole would not rule out penetration by a sub-calibre fragment - the whole impact area of the armour must be fluid with such a type of penetration so the dynamics are a little like a water drop falling onto the surface of a pool, or a major meteorite striking the Earth's surface - indeed the raised crater rim on the impact side of penetrating shots reinforces that imagery.
As you suggest, there is no need for any of this to be mysterious - commentary on a great many trials is out there somewhere. I always think of Jules Verne's description of the 'arms versus armour' race in "From the Earth to the Moon" as an illustration of just how much work was done, even in the relatively peaceful 19th century (well, once l'empereur Napoleon was out of the way, the Crimea, etc.) - and how much more when the pace quickened. But, a note of caution, physics in general and ballistics in particular, are surprisingly prone to fads and 'preferred explanations' which can linger in 'received/popular wisdom' long after the foundations are convincingly refuted. The later availability of ultra-fast imaging and extremely accurate non-contact chronography might call for some re-trial and re-interpretation.
I suppose if we have a resident fan of the "Mythbusters" it could be put to them to revisit the phenomenon. But I am not a great believer in their attention to detail/methodology, nor in their safety (I still shudder to recall that girl in the "Exploding Trousers" episode 'carefully' cutting the brass studs off a pair of overalls already impregnated with sodium chlorate/sodium perchlorate, or similar, and dry). It goes without saying that initial investigation should involve fully-serviceable military Mausers of the era (for chamber tolerances etc) and close replicas of the WW1 8x57JS cartridge in terms of propellant type and quantity and of course projectiles - and various seating depths. And remote firing, at least of the of the reversed projectiles and any other rounds in terms of non-standard bullet seating/crimping.
Whatever - I think I shall be enjoying a spot of spare-time research into the published materials, as you suggest.
Yes the "mythbusters" frequently horrify me & basically as often infuriate me with sloppy or deliberately slanted defination & set ups.
You comment:
"My frustration with the 'sticky impact avoiding deflection' explanation is that it is superfluous to any description of observed increased penetration for a flat, 90 degree impact (not to mention the absence of penetration by a normal round in comparison). "
Instintively I used to view things the same way, however the sharp increases in effective penetration with putting a "soft" (very extreme definition of this) flat ended cap on a normal AP round documented in the APC (amour piercing capped) tests & documents are surprising. Now my physics was OK, mostly because my maths was good, but both are very rusty so I won't thry & paraphrase things except very simplisticly!
1. Even with a fully square hit by a "hard" round there is significant loss in energy to "bounce" or ricochet.
2. The "sticking" effect is very bit as important with a square impact. The issue (as I understand it) is time. The effect is to get that critical bit extra transferance as the cap deforms (including spreading and flatning) but stressess (& heats) the target plate & then the dense core punches on to the stressed point. This delay / extra fractional time is also the effect that allows "lead" projectiles to damage "steel" locks. A rather more odd way of looking at it is like pile driving where leaving the driving weight on top of the pile it strikes rather than instantly lifting off produces greater effect.
3. A better experimental example would be to add a lead / antimony (/ & other additives) cap with a flat face on the front of the standard round. The trick would be to ensure it was not to deep, was still sucfficently maleable & that the powder was tweaked up to keep the intial velocity the same.
Hope my poor explinations assist.
I would suggest some searching on CARL. It is agreat resource even if rather twitchy & frustrating to get things downloaded of it.
The other property of manganese steel, at least over about 8% Mn, is its extreme work hardening property. You can bend a bar of Mn steel easily with your bare hands but you'll never be able to straighten the bar. Using Mn steel means you can stamp a helmet out of Mn steel and get close to the properties of armour steel without having to heat treat it.
Hi Charlie,
the German Stahlhelme were cold pressed, (in German "Kaltpressverfahren") in 9 steps. They were made from chrome nickel steel. The first pressings looked very odd, the top was then still flat, all looking a bit like an ordinary straw pillbox hat. I guess the British tin hat was made in a similar way.
"The British helmet contains 12% manganese steel, the American 13%"
At that % of Mn the helmet could probably be cold pressed in a single operation. I'd guess the German practice of cold pressing in multiple operations was to form the steel without causing tears - Ni/Cr alloys are more brittle than Mn steels.
Hi All, Capped AP Rounds were known and used before WW1 although I dont know to what extent... its probarbly the same principle...
I seem to recall the British were using capped rounds at Jutland...
Also Medieval Long bowmen were said to use beeswax, resin or talow on their AP bodkins as this helped to penetrate plate armour although I know of no primary source for this... although again it seems the same principle... It may be a combination of the three ingredients above, as these were used to make a kind of glue (coud?) used in leather work etc..... Beeswax/resin glue dates back to the stone age and was used to fix flint arrowheads.....
Cheers
-- Edited by Ironsides on Monday 25th of January 2010 10:54:46 AM
-- Edited by Ironsides on Monday 25th of January 2010 03:25:07 PM
Re AP bodkins - I thought the Royal Armouries research (though limited) was interesting too - Armour-piercing arrowheads - of course the mild steel bodkins would be quite adequate against cheaper armour and at considerable ranges too (the statutory minimum archery practice distance at one time was a furlong). But I digress ...
-- Edited by Rectalgia on Monday 25th of January 2010 07:04:17 PM
Most interesting Ironsides. I knew the British were using cold caps - a rapid chilled pour induces extreme hardness, but not soft caps as well. Brits started cold capping as early as the 1870's (?) I think?
The issue with soft caps is they especially assist penetration of face hardend armours!
Cold caps aid particularly penetration of hommogenous armours, but have a real risk at high velocities of breaking the point or shattering on face hardend armours.
Hi Brennan I dont think AP rounds were rated very highly before WW1 all the reports Ive seen seem to suggest that most would fail the test described in one of the patents, ie a shell is supposed to penetrate its calibre of armour, most seem to have caused damage by shock effect rather then penetration, but then this is for naval guns where you have very heavy shells rather then bullets...
Getting back to body armour this might interest...
It seems that the fairly light weight armour was often privatly bought by soldiers or their relatives and saved many of those who wore it, but then my guess would be this was from Low velocity missiles.... shell fragment, shrapnell ,ricochets, spent bullets or those at very long range etc
Hi Again Im also going to include this link to Military Surgery as I think its relevant to the subject, the author goes into detail on the way wounds are inflicted and it seems to me that many could have been prevented by a light wieght armour... paticularly that made from hadfield maganese steel to the same spec as the helmets.... Ive since discovered that not all Miris steel is Hadfield, at least some of the plate is Chrome Nickel steel and helmets were not allways made from the same type of steel... but should in the opinion of the testing officer pass the required statutory test a pistol at shot at close range.... should the helmet be dented too badly it wouldnt pass....
There is a bidg debate in America on AP Vs Round shot. AP does puncture surprisingly well - Friend off mine corrupted me into 19th Century naval so some where I have a file on penetration data. The round shot produces "racking" which strees the whole structure of the armour & its supports.
The basic reason the debate is confined mostly to the USA is the vast diference in building techniques between the US & Europe, particularly Great Britain plus the size. Most US initial experience is on relatively small vessels & on converted vessels so great shock could be effective. On large purpose built vessels (even if wooden hulled & then armoured) this simply did not work! It was a falicy to attack just the armour not the ship.
The next trick is the nature of the target e.g. a standard British 6" armoured target was the following sandwhich; 6" or armour, 18" to 36" of Teak Or Iron Pitch (as a compressable material), 1" to 3" of Wrought Iron or Steel Hull & finally 12" to 18" of Teak as interior backing. Iron pitch was a dense mixture of of Iron fillings & swarf in with pitch & rubber, the whole mixed hot & compressed. The Armour actually being only approx half the resting power of the whole that was 3 feet to 5 feet thick!
There is a return of trouble in the late 1870's & into the 1880's particularly with AP shell (often called Palliser). The issue was that AP shell detonated its charge by shock compression of the black powder filling - using a conical cavity in the shell. Here as the sheel slowed on striking armour the powder pressed into the conical cavity under it's own inertia - thus detonating. The problem was that detonation occured too fast, often at partial or just penetration so directed the charges force back out through the penetration hole.
As steels & steel armour etc impove the whole reduces involume, plus gun velocities & lenghths increase too.
If people are intested I will locate the data that he & I found at our peak interest.
I fully expect you to be correct re light weight armour. The big problem is still the troops carrying capacity! This still true today with Carbon fibre (3 times the resistance for 1/3rd the weight). The troops still cannot carry enough to provide limb protection despite this being the area of the majority of incapacitating wounds.
Assualt order - which is "light" is still very burdonsome:
8lb to 10lb of rifle & bayonet 300 rounds of ammunition 4 to 8 grenades respirator & spare filter helmet 3 days rations & "water" entrenching tool plus part of either pick, axe, shovel 6 to 12 empty sand bags great coat two or 3 pairs of spare socks & anti trench foot stuff Groundsheet or shelter part. Light pack - with mess gear, house wife etc, sheep skin or leather vest etc etc.
Then a share of the Platoon's extras - Rifle Grenades, Lewis Gun Drums, flares etc etc. Often Stokes Mortar or Vickers gun ammo or water!
Reserve waves carried still more. Despite all this clag units regularly ran out completely & got captured or withdrew!
... The issue with soft caps is they especially assist penetration of face hardend armours!
Cold caps aid particularly penetration of hommogenous armours, but have a real risk at high velocities of breaking the point or shattering on face hardend armours.
Precisely what Douglas T. Hamilton (American) says in High Explosive Shell Manufacture (1916) which is especially interesting in dealing with British, French, Russian and Serbian projectile design and manufacture, as well as U.S. types. So much to learn, so little time - I downloaded the .pdf version well over a year ago but obviously haven't read it through yet.
I'm wandering off topic again. Perhaps Hamilton's other book on Shrapnel Shell Manufacture (1915) might help atone by being a little closer to the subject of body armour and helmets.
You are a gem for these two. I had missed them in my digging into the internet archive! I will also flick them to a friend who is absolutly nuts on 19th & early 20th century naval warfare!
Glad if I have in a small way repaid the knowledge you guys have shared and the patience with which you have done it. The archive.org "American Universities" resource is magnificent but I confess I haven't quite mastered the art of trawling it.