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Post Info TOPIC: MkI through Mk V tank construction


Lieutenant

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MkI through Mk V tank construction
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I am hoping that some of the forum members may be able to help me to better understand the construction of the early British tanks.

I am attempting to construct 1/12 scale models and a 3d CAD model of each mark, I have a bunch of original blueprints from Bovington, but they are incomplete. I am tryinig to understand the construction of the tanks through photographs of tanks under construction or tanks that have been hit by shells that have blown off the armor plates. The areas I am trying to understand better are the joininig together of the outer vertical side plates (this seems to be with vertical "T" section beams) and the joining of the inner vertical sides to the outer vertical sides.

Any photos you have or can refer me to that show tanks under construction, disassembly or repair would be most welcome, as would any accounts you may have of the assembly sequence

thanks in advance

Mehdi



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Andrew


Legend

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I'm a little surprised that there hasn't been a reply to this already.

How much have you looked through the photos available on Landships? Roger Todd posted a couple of factory photos, showing either MkIII or IV in one pic (I think)

and MkV** in another, in this thread;

You may gain some ideas from scrutinizing the pics of D51 Deborah in this one;

 

There are also some handy photos of wrecked tanks on the old Landships site, towards the bottom of the article "Mk IV Tank", under the section entitled "Mk IV

Wrecks". I'm not sure if links to the old site will work, so you can copy/paste this address: http://www.landships.freeservers.com/mk4_survivors.htm

 

Whether you're unsure of the panels involved in joining inner and outer track-frame plates, or the angle-iron used, is not clear in the original post (both, perhaps?),

but the track frames are essentially box sections with front and rear vertical bulkheads (respectively situated behind the idler and before the sprocket); along the top

of the box section runs another plate (or series of plates), a little below the top edge of the side armour, curving/kinking downwards at each end to follow the profile

of the side armour, and bearing rails that the top run of the track scraped along.

 

The bottom of the box section will have a series of plates across also - there may be a drawing or something (in relation to the roller 'road wheels') somewhere here

on the forum, if memory serves.

 

Looking at photos of wrecks, it seems clear that the box-section track-frames were more robust than the central hull - some tanks destroyed by internal explosions

have had their track frames collapse outwards more-or-less intact (see photos on landships.freeservers.com, as listed above)

 

As for methods of joining plates, more research is needed, but it seems likely that L-shaped beams (angle iron) were used to connect plates at right angles to each

other, although the photos of Deborah linked to suggest (if you look closely at the ends of damaged plates at the front right quarter of the tank) that the upper track

run plates were connected to the outer side armour by  the same angle iron that forms the 'lip' visible along the edges of the side armour (around the perimeter of

the rhomboid shape): this angle iron looks to have had two horizontal flanges - the obvious one at the top edge sticking out to form the 'lip', and a hidden flange at

the bottom edge, pointing inwards and being riveted to the horizontal plates across the top of the box section of the track frame.

 

If that description of the section of this angle iron sounds confusing, then, without lifting your pen/pencil from the paper, draw a short line from left to right, followed

by a short vertical line downwards, then another short vertical line from left to right and you will see the beam section I am referring to, as seen for the top outer

angle iron of the right track frame when viewing the tank from ahead (the right track being on the left when viewed from ahead, of course!).

 

Hope this is of some use; sorry for the wordy answer!



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Hero

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Hi Mehdi,

I can't help with later MKs, but I can help you with the MK1. 

My plans for the MK1 can be found here... Plans

Also the thread where the members helped out with a lot of good information and questions is worth a look through.... Thread

Plate thickness

Remember each Mark was a tweak from the last. Have a good look through this site and buy some books... just let us know how you get on.

As an aside, one of my brothers has just bought a MakerBot Replicator 3D printer... so very interested in seeing if you can make something i can get him to print out.

Good luck, and stay in touch.

Helen x



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Legend

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Hi

I have exactly what you want but don't know if I can repeat it all here as it was sent to me privately. So to focus on the construction sequence alone:

Basically, the final construction was carried out in an erecting shop but large components were constructed elsewhere. These large components included the inner hull with the transverse diaphragms, the outer frame with the angles, and the engine and control levers. Basically the inner hulls were connected by the floor and frontal plates and the rollers put in position supported on temporary axles. Next the outer frames were put in place using rigid axles through the sprocket bearings to line them up (the same technique was used on Churchill tanks in WW2 and visible in the first photo in the last post). The track was drawn into place along the rollers and the tank lowered to the floor. The transmission gearwheels and sprockets were added and the temporary axles for the rollers replaced. The separate engine assembly was added with the rear hull riveted into place and the roof bolted on. Finally the petrol tank, internal and external fittings, sponsons and pipes were added, the tracks connected, the tank painted and driven out of the erecting shop.

Hope that helps

Gwyn



-- Edited by Gwyn Evans on Sunday 23rd of September 2012 09:42:09 PM

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Legend

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By the way, the central photo in your group of five above doesn't show tanks under construction, and the first photo is a bit weird - how are they going to get the engine in?

Gwyn



-- Edited by Gwyn Evans on Sunday 23rd of September 2012 09:43:56 PM

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Lieutenant

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Thanks for the replies, I have attached all of the photos I have found of tanks under construction I you know of any more I would be grateful if you could share them with me. I do have the full set of Bovinton prints of the Mk IV, but they only comprise of about 50% of the tank. Thanks to the link to you plans, this is all valuable information.

I am trying now to understand the construction sequence. I know that the inner and outer side hulls are separated by two box structures that run roughly around the track perimiter and the sponson outline, however there are many vertical joints between the side plates that do not coincide with these box structures, I believe they are joined by riviting to 'T' section pieces that run vertically on the inside, however how was this done on the forward inner plates and outer plates? at some point, once you have done one, yoy don't seem to have access to the interior to do the other. I am guessing that the construction sequence would have been floor and lower hull plates to the inner side plates, then most of the internals, then side box sections, then outer plates and finally the upper hull plates. I have searched extensively online, but have not found any references to how they were built (I was hoping to find 'memoirs of a tank builder' !) I have also searched for fosters, metropolitan etc history, but again scant details.

The 3D printer has huge possibilities - we have one at work, but my model is coming along very slowly as I am learning CAD as I go (I learned all of my drawiing skills at a drafting table with ruler, compass, french curves etc). I think I will try the 1/12 scale plastic model first and attempt to build it like the real thing - I think the logistics of that will help me in my understanding and maybe answer some of my own questions.

 

thanks again for all of the help



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Andrew


Legend

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Re "how are they going to get the engine in?", it looks to me as though the rivet/bolt holes for the roof panels in that first photo have light shining through, like the holes around the rear doorway - there seem to be no rivets in place; perhaps the roof assemblies are simply propped in place for demonstration purposes and would be lifted off again before engine installation.

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Hero

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The roof is removable on all the tanks to enable engine removale and repair. Some panels are rivited together, then those two are bolted on. Finding out which panels are bolted and which rivited, was actually harder than I had first thought. The Mk2 is slightly different to the MK1, and so on. confuse

Look at my plans, then the MK2 at Bovi and then the MK5s I think they are, which the Russians restored... they are all different. If you also look at the interrior views you will see the pattern of bolts and rivits.



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Lieutenant

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Gwyn, thanks for the info.  I was wondering if you may be able to contact your private source, and if they would consider sharing the info by e-mail, or allowing you to do so, I would guarantee to treat it confidentially and not post it or reshare.

mehdi.tucker@hotmail.com

P.S. the first photo is in David Fletcher's British Mark IV Tank by Osprey P12. Caption says it is at Hurst Nelson works in Glasgow, there is another photo  of a Mark IV almost complete without tracks at the Beardsmore works on P 7

thanks

 

Mehdi



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Andrew


Major

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Hello all,

This is slightly off topic and I have posted a similar request on the Great War Forum.

I an trying to track down the archives of the Metropolitan Wagon company who produced a large number of tanks in WW1. Requests of the local archives have drawn a blank. Does anyone have any ideas/clues as to where these archives may be deposited?

Thanks

Tanks3

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Legend

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Mehdi, a bit late, but did you see the photo showing details of the track in this post by Stephen Tegner on the Missing Lynx forum.



-- Edited by PDA on Tuesday 13th of November 2012 02:07:31 PM

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Legend

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Another late entry - the eighth post by Mk1Nut in this old thread shows a MkIV without side plates.



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Field Marshal

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Bear in mind that thd construction of a model will invariably be different from the real thing.

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Sergeant

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Following this!
As I'm working on the inner bits for a Mark IV as a way of learning Fusion 360.
The drawings you have, are they the fabled Bovington research pack?

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Lieutenant

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Interesting on how the thread gets resurrected by spam, though I see it has been deleted!

I did buy the plan pack from Bovington about 10 years ago, after a few emails they sent me a PayPal invoice and then mailed a CD.

The pack consists of 25 jpg drawings of 65 to 110 MB, it is far from a complete set, but enough to get or derive most dimensions. Unfortunately it contains no information on the engine or differential.

I am still planning to authentically model the tanks partially constructed and complete, likely 1/12 scale. I plan to machine or print a lot of the parts using a small CNC mill and 3D extrusion and SLA printers. Like you I am using the project to learn CAD (CorelCAD in my case)

Work and family commitments curtailed the project shortly after my original post, but I am now in a position to restart it.
Regards
Andrew



-- Edited by MehdiT on Tuesday 22nd of September 2020 05:05:45 PM

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Andrew


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Progress made so far....

 

Final-drive-230920.png

 

Finaldrive2-230920.png



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Lieutenant

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That looks really good, did you find drawings somewhere?

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Andrew


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Huuuge image though

IV-Tank-Lo-Res.pngHuuuuge image...

https://i.postimg.cc/3KQrRJQk/IV-Tank-Lo-Res.png



-- Edited by Bozothenutter on Wednesday 23rd of September 2020 03:18:15 PM

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Lieutenant

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Cool, I had seen that image before, but much, much smaller.
I started the layouts for some of the side plates, I am hoping to machine them from styrene sheet on a small CNC mill.
I just pulled the trigger on a small SLA resin printer, so hopefully this project will finally start moving forward.
I’ll try to post some images as I go.

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Andrew


Legend

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You can download the .stl files for Mark I - IV track links at Landships II (http://landships.info/landships/3dprint.html)

Charlie

 



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Lieutenant

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Thanks, I’ll check them out

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Andrew


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MehdiT wrote:

Cool, I had seen that image before, but much, much smaller.
I started the layouts for some of the side plates, I am hoping to machine them from styrene sheet on a small CNC mill.
I just pulled the trigger on a small SLA resin printer, so hopefully this project will finally start moving forward.
I’ll try to post some images as I go.


I enlarged it with Gimp, from a smaller image.

Still don't know its provenance though.

 

Why machine?

outside plates are 8mm in 1/12 that is 0.66mm

Plusmodel do 0.6mm

RP Toolz do 0.7mm

Ok for perfection sandwich 0.4mm with 0.25mm.........

just some grooving and snapping and youre done!

no mention of the edges being milled.

I was thinking doing a full interior semi scratch Male using the Takom as a base, but scale thickness plate....

But the thinnest plate would be 0.13mm!

With one side removable it would bring home the realisation of how this the armour really was.

for reference the Takom kit outer sides are 1.5mm where they should be 0.23mm....



-- Edited by Bozothenutter on Monday 28th of September 2020 10:55:40 AM

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Lieutenant

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I agree, they don’t need to be machined, but the main focus of this is for me to learn 3D CAD and CNC machining, I would be using 0.030 styrene sheets for 1/12 scale, machining out the outlines and holes for repeatability and accuracy, ultimately may even make some kind of kit. I also plan to build 3 models, one showing hull under construction, one cut-away and one complete

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Andrew


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Hello MehdiT

Nice Cad work and interesting project. If I may I would like to comment on the bottom side of the differential. The bottom side would need a connection between it and the engine. There is also a "brake linkage" that connects to the underside controlled by a foot lever from driver station. Not sure how this all functions. Trying to follow control lever from a GA drawing and pics. Attached is what I believe the bottom of the differential may look like.

 

MARK IV SUBFRAME 4.gifMARK IV SUBFRAME 5.gif

 



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Lieutenant

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Hi, I am sad to say that CAD work was from another poster, i am woefully behind on my project. I saw the other post you made, the layouts look great, I’ll see if I have any info that may help you regarding the details you are looking for
Regards

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Andrew


Private

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Hello. I have not been here in a very long time. I am currently working on Mark IV and V drawing in my CAD program. I am using drawings from Bovington, the Takom Mark IV male kit and the new Meng Mark V kit. Full interior on that so the price is higher then I normally like. The biggest issue is allowing for the molding process and minimum thickness necessary for the parts. The Mark V plans are photocopies and are poor quality. Most of the parts where pre-drilled from pattern. Start with the cab/fighting compartment. Hang the 3/8" panels, add the mud guards and track slides and other bulkheads,finiush the the armour plates. This follows most of the pictures that I have seen. Simplified, of course! As with any other large project, it is just simply one piece at a time. The perimeter angles inside and out only tied the plate together, inter lower ones where track guides. No other parts were attached to them.

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